SMT Automatic Circuit Board Pick and Place Making SMT Production LED Bulb Assembly Line Machine
1,Fully automatic loading machine
2. Fully automatic printer
| Model | GKG-XY600 |
| Maximum board size(X x Y) | 450mm×340mm |
| Minimum board size | 50mm×50mm |
| PCB thickness | 0.4 – 6mm |
| Warpage | ≤1%Diagonal |
| Maximum board weight | 3kg |
| Board margin gap | 2.5mm |
| Transfer speed | 1500mm/s(Max) |
| Transfer height from the ground | 900±40mm |
| Transfer mode | One stage orbit |
| Support method | Magnetic thimble, Equal high block,etc.(Optional:1.Vacuum Chamber;2.Special workpiece fixture) |
| Performance Parameters | |
| Repetition precision of image calibration | (±12.5um@6α,CPK≥2.0) |
| Repetition precision of printing | (±18um@6α,CPK≥2.0) |
| Cycle time | <7s(Exclude printing and cleaning) |
| Image Parameters | |
| Field of view | 10mm x 8mm |
| Benchmark point type | Standard shape benchmark point(SMEMA standard),solder pad/openings |
| Camera system | Independent camera,upwards/downwards imaging vision system |
| Printing Parameters | |
| Printing head | Floating intelligent printing head (two independent direct connected motors) |
| Template frame size | 470mm x 370mm~737 mm x 737 mm |
| Maximum printing area(X x Y) | 530mm x 340mm |
| Squeegee type | Steel scraper/Glue scraper(Angel 45°/50°/60° matching the printing process) |
| Squeegee length | 300mm(optional with length of 200mm-500mm) |
| Squeegee height | 65±1mm |
| Squeegee thickness | 0.25mm Diamond-like carbon coating |
| Printing mode | Single or double scraper printing |
| Demoulding length | 0.02 mm - 12 mm |
| Printing speed | 0 ~ 20 mm/s |
| Printing pressure | 0.5kg - 10Kg |
| Printing stroke | ±200 mm (From the center) |
| Cleaning Parameters | |
| Cleaning mode | 1. Drip cleaning system; 2. Dry, wet and vacuum modes |
| Equipment | |
| Power requirements | AC220V±10%,50/60Hz,2.5KW |
| Compressed air requirements | 4~6Kgf/cm² |
| operating ambient temperature | -20ºC~+ºC |
| External dimension | L1158×W1400×H1530(mm) |
| Machine weight | Around 800Kg |
3. SIPLACE SMT MACHINE
| Model | D4 |
| PCB Specifications | |
| Gantries | 4 |
| Nozzle head qty | 4 |
| Tray Feeding capacity | 144 tracks with 3 x 8 mm S |
| Reel tape feeder qty | 144 |
| PCB format | L610×W508mm2 |
| PCB thickness | 0.3mm – 4.5mm |
| PCB weight | Approx 3 kg |
| IPC Capability Benchmark value Theoretical value |
57,000CPH |
| 66,000CPH 81,500CPH |
|
| Mounting Accuracy | Placement accuracy (50μm+3σ) :+/-67um/CHIP |
| Angular accuracy (0.53σ) :+/-0.7.1mm/CHIP | |
| Camera | 5 illumination levels |
| Components range | 01005-18.7×18.7mm2 |
| Placement erformance: | up to 60.000 cp/h |
| Equipment | |
| Power Supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
| Feeding module types | Tape feeder modules, stick magazine feeders, bulk cases, application-specific |
| External imensions | L1,254 x W1,440 x H1,450mm (Excluding protrusions) |
| Weight | Approx 1.750kgs |
4. X8-TEA-1000D reflow welding
| Model | X8-TEA-1000D |
| Machine parameters | |
| Dimension(L*W*H) | 6000*1660*1530mm |
| Weight | Approx 2955kgs |
| Number of heating zone | top 10/bottom 10 |
| Length of heating zone | 3895mm |
| Number of cooling zone | top 3/bottom 3 |
| Rectifying plate structure | Small circulation |
| Exhaust volume requiement | 10m³/min*2(Exhausts) |
| Color | Computer grey |
| Control system | |
| Power supply requiement | 3 phase ,380v 50/60HZ(Option:3 phase ,220v 50/60HZ |
| Total power | 83 KW |
| Startup power | 38 KW |
| Normal power consumption | 11 KW |
| Warming time | Approx:20min |
| Temperature control range | Room Temperature -300ºC |
| Temperature control method | PID close loop control + SSR driving |
| Temperature control precision | ±1ºC |
| Temperature deviation on PCB | ±1.5ºC(by RM board test standard) |
| Data storage | Process data and status storage |
| Abnormal alarm | Abnormal temperature(extra-high/extra low temperature after constant temperature) |
| Board dropped alarm | Singal light(yellow-warning;green normal;red -Abnormal |
| Conveyor system | |
| Rails structure | Overall sectional type |
| Chain structure | Double buckle for preventing board jammed |
| Max width of PCB | 400mm(option:460mm) dual-rail 300mm*2 |
| Range of rail width | 50-400mm(option:50-460mm) dual-rail 300mm*2 |
| Component height | Top 30/Bottom 30mm |
| Conveyor direction | L→R(option:R→L) |
| Conveyor rail fixed type | Front rail fixed(option: Rear rail fixed) |
| PCB conveyor direction | Air-reflow=chain+mesh(N2-reflow=chain option:mesh) |
| Conveyor height | 900±20mm |
| Conveyor speed | 300-2000mm/min |
| Auto-lubrication | Multi-lubricating mode can be chosen |
| Cooling system | |
| Cooling method | Firced air Water chiller |
5,Fully automatic unloading machine
